New Intakes and a New Product Line I am Building

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baktasht
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New Intakes and a New Product Line I am Building

Post by baktasht »

Posting this in my Cobalt groups first.

I have been building marine and automotive parts here and there for many years. Everything from simple metal fabrication, to wiring harnesses, manifolds, fuel system components, exhaust and intake components, performance parts, to much more complex systems as well. But it has always been mostly one-off custom projects. Over the last year I have been working on formalizing trademark applications, building manufacturing relationships, and narrowing the focus on products that make sense for producing in batches to drive cost down and still control quality.

This is my first product under the LXCESS brand, and there will be more to come. I am always open to feedback and would love to hear your opinions, questions, and ideas for other products.

This intake system is what some of you have seen me post about which I previously used to build utilizing a K&N marine flame arrestor. It was a good solution. But I wanted to improve it and also have more control over the design and quality. I had my own purpose built marine flame arrestor built which integrates an internal stepped bell-mouth to reduce air sound and turbulence. I had our own marine filter socks built which provide additional filtration without any restriction, and can be easily popped off and cleaned without removing the flame arrestor or intake. And also had our own multilayer high temperature silicone couplers built, and spec's our own stainless steel clamps as well.

Initially this setup will be available for a few engine configurations that I have been able to confirm fitment on. Additional configurations may be available in the future. I will also be making the flame arrestor & sock available as a standalone items.

FAQ:
Q: When can I buy it? A: I will have them listed and available within the next 2-4 weeks.
Q: Where can I buy it? A: I am not setting up any sort of e-commerce site and want to keep logistics as simple as possible, they will be available to order on Amazon along with Prime shipping options.
Q: How much will these cost? A: They will be the same as before at a cost of $225, with free Prime shipping, purchased on Amazon. I will run a special coupon code for the folks here for the first 30 days for $40 off which will bring it to $185 just to move some inventory since I have several hundred in this first batch.
Q: Where are you located? A: I was raised in and still live in Austin, TX. Been here for 40yrs and itching to move to Florida at some point :-)
Q: You can't run a car air filter on a boat. A: This is not an automotive air filter. This is a purpose built marine flame arrestor built to USCG SAE-J-1928 standards.
Q: Is this a "cold air intake"? A: No, there is no cold air to be had in a marine engine bay (bilge). This intake reduces restriction, enables better air flow, adds better air filtration to lengthen the life of your piston rings, is easily serviceable/cleanable, and reduces the air "whooshing" sound that some owners experience.
Q: Which engines does it fit? A: Volvo Penta and Mercruiser engines that have a front facing throttle body coming off of the intake manifold. This is mainly the Mercruiser 7.4 MPI and the VP 8.2gsi, and other engines using similar intake manifold and throttle body positioning will work as well.
Q: I have one of those engines, will it fit my boat? A: You need some room between the front of your engine and the engine cover/lid. Approximately 10-12 inches. I will have an exact measurement posted soon.
Q: Is there a warranty? A: Yes, 1 year warranty against defects or unexpected parts failure
Q: Are the clamps steel or stainless steel? A: The clamps provided are all stainless steel.
Q: Can I buy the flame arrestor and filter sock to run on my own boat, offroad vehicle, dune buggy, car, or my own intake I built? A: Yes, the flame arrestor and filter sock will be available separately. It has a 4" lip and will fit on any 4" OD tubing or directly on a 4" throttle body.
Q: Can you make something like this for my engine? or, Can you build XYZ for my boat? A: Send me a personal message and I will add to the list of product requests. A: I have several that are on the list but I am always open to building parts if there is a demand for them.

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baktasht
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Re: New Intakes and a New Product Line I am Building

Post by baktasht »

More photos:
PXL_20220415_191758294.jpg
PXL_20220415_191737400.jpg
PXL_20220415_191733151.jpg
PXL_20220415_191124534.jpg
PXL_20220415_191109824.jpg
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baktasht
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Re: New Intakes and a New Product Line I am Building

Post by baktasht »

The following are photos of these same intakes that I have been building for a couple years now but using off the shelf marine flame arrestors, couplers, and clamps. These photos below are just to give you an idea of what the overall layout an fitment looks like.
Screenshot_20200720-203510.png
PXL_20210424_210840882.jpeg
PXL_20210424_210759679.jpeg
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Re: New Intakes and a New Product Line I am Building

Post by dustinm »

Well done!!!
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Re: New Intakes and a New Product Line I am Building

Post by tomace13 »

Very cool. Unfortunately I doubt there’s an option for a 351W due to the location of the intake.
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Re: New Intakes and a New Product Line I am Building

Post by Titaniumboy »

That is pretty darn cool having your logo on the air filters. You were able to get K & N to private label their air filters?

Baktasht and I looked into this, but there is not enough room between the Merc 496 Mag air intake and the engine cover on our 2007 240 for his air intake.

On the plus side, he was able to diagnose why I was experiencing a “wheezing” sound on my 496. It turned out that I was missing a $2 piece of foam called the IAC Muffler.
2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
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baktasht
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Re: New Intakes and a New Product Line I am Building

Post by baktasht »

dustinm wrote: Fri Apr 15, 2022 4:11 pmWell done!!!
Thank you!!
tomace13 wrote: Sat Apr 16, 2022 2:46 pm Very cool. Unfortunately I doubt there’s an option for a 351W due to the location of the intake.
Between the front of the body and the engine cover is the critical spot. There needs to be enough space for it.
Titaniumboy wrote: Sat Apr 16, 2022 3:57 pm That is pretty darn cool having your logo on the air filters. You were able to get K & N to private label their air filters?

Baktasht and I looked into this, but there is not enough room between the Merc 496 Mag air intake and the engine cover on our 2007 240 for his air intake.

On the plus side, he was able to diagnose why I was experiencing a “wheezing” sound on my 496. It turned out that I was missing a $2 piece of foam called the IAC Muffler.
Glad you got that wheezing sound worked out. I don't think people realize that the IAC Muffler foam piece is an item that should be replaced every season.
https://amzn.to/3jLM7oy

I actually had my own flame arrestors (aka filter) made instead of private labeling the K&N one. I wanted to make some slight changes and improvements and didn't want to deal with modifying an existing design. So I opted to go straight to a manufacturer and have them built to my spec.
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Re: New Intakes and a New Product Line I am Building

Post by CobaltVet »

Looks nice! What’s the practical impact/goal of this aftermarket product? I am genuinely interested in learning as I have limited experience. I know my car requires a different throttle body and tune to gain performance with an aftermarket cold air intake, and as someone indicated, the intake is not likely to be cool under the hatch.

Thanks for any information you can provide.
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Re: New Intakes and a New Product Line I am Building

Post by baktasht »

CobaltVet wrote: Thu Apr 21, 2022 4:01 pm Looks nice! What’s the practical impact/goal of this aftermarket product? I am genuinely interested in learning as I have limited experience. I know my car requires a different throttle body and tune to gain performance with an aftermarket cold air intake, and as someone indicated, the intake is not likely to be cool under the hatch.

Thanks for any information you can provide.
Definitely not a "cold" air intake. It does a few things. 1) better flowing flame arrestor and intake for better air flow to your engine. Slightly increases power, but it's minor. 2) Better filtration compared to factory flame arrestor. Leads to longer piston ring life with cleaner air entering engine. 3) easily removable and washable "sock" to keep it clean. 4) moves actual flame arrestor about 18 inches further from the throttle body, further from the flame front if backfires do occur. 5) Quiets down air sucking sound at mid-throttle cruising speeds. 6) looks pretty neat and shiny.
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Re: New Intakes and a New Product Line I am Building

Post by Titaniumboy »

Can you bring back the Innovative Lighting Powerlight that was a motorized telescoping anchor light?

But make it rugged and reliable this time.
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2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
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Re: New Intakes and a New Product Line I am Building

Post by Big Block Power »

It's been tried with no success. Not sure that one will ever make it back.
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Re: New Intakes and a New Product Line I am Building

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Big Block Power wrote: Sun Apr 24, 2022 6:00 pm It's been tried with no success. Not sure that one will ever make it back.

That is a shame. My boat did not come with the Powerlight, so I bought one a long time ago. I never installed it due to the iffy reliability, but when I have seen one work it is beyond cool.

Do you know who tried to bring back the Powerlight?
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Re: New Intakes and a New Product Line I am Building

Post by Big Block Power »

Titaniumboy wrote: Sun Apr 24, 2022 7:20 pm
Big Block Power wrote: Sun Apr 24, 2022 6:00 pm It's been tried with no success. Not sure that one will ever make it back.

That is a shame. My boat did not come with the Powerlight, so I bought one a long time ago. I never installed it due to the iffy reliability, but when I have seen one work it is beyond cool.

Do you know who tried to bring back the Powerlight?
Yes they are cool. Slideruleracer tried.
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Re: New Intakes and a New Product Line I am Building

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Big Block Power wrote: Sun Apr 24, 2022 6:00 pm It's been tried with no success. Not sure that one will ever make it back.
Really? I wonder what problems they ran into. Any background? Seems like a very simple mechanism when I opened mine up to repair it. There's really not much to it. Same type of up/down function as an old school power antenna. With it being a moving part it is going to be a wear item that has a lifespan and then needs to be replaced. If people are willing to pay a reasonable price tag for it I can definitely look into it. I still have a couple of broken ones in the garage I can peak at.

My guess is that people aren't willing to pay the price tag it would take to produce them with decent quality.
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Re: New Intakes and a New Product Line I am Building

Post by Big Block Power »

baktasht wrote: Mon Apr 25, 2022 8:29 am
Big Block Power wrote: Sun Apr 24, 2022 6:00 pm It's been tried with no success. Not sure that one will ever make it back.
Really? I wonder what problems they ran into. Any background? Seems like a very simple mechanism when I opened mine up to repair it. There's really not much to it. Same type of up/down function as an old school power antenna. With it being a moving part it is going to be a wear item that has a lifespan and then needs to be replaced. If people are willing to pay a reasonable price tag for it I can definitely look into it. I still have a couple of broken ones in the garage I can peak at.

My guess is that people aren't willing to pay the price tag it would take to produce them with decent quality.
I agree with you. The old power antenna days. I think he even compared it to that.
I think it's in his 252 build thread.
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