Courtesy Light Replacement

(190 through 360)
Post Reply
User avatar
DeadOn04
Commander
Commander
Posts: 112
Joined: Mon Feb 01, 2021 7:10 pm
Contact:

Courtesy Light Replacement

Post by DeadOn04 »

Figured I’d add a quick post on replacing my courtesy lights in my 07 232. Old lights were working fine but were looking aged and plastic was looking a little cloudy. I first bought the stainless looking round lights all over eBay and Amazon, but on arrival I didn’t like the look. After a little more digging found the much newer style almost peanut type LEDs but they are too small for the hole left behind the oval lights. I settled on some white/blue flush mount LEDs from scandvik. I wired them in blue, but if you were motivated you could wire them to a switch. I had to slightly drill out the existing hole to make these fit. Used a Lenox 2” grit tip hole saw. As their was no center piece to tap in to I also used a simple wood brace to keep the hole saw from walking. I also was able to use the existing mollinax clips from the oval lights with a quick splice and heat wrap. Pretty easy job and lights work great.
You do not have the required permissions to view the files attached to this post.
Last edited by DeadOn04 on Thu Jun 17, 2021 10:35 pm, edited 1 time in total.
User avatar
DeadOn04
Commander
Commander
Posts: 112
Joined: Mon Feb 01, 2021 7:10 pm
Contact:

Re: Courtesy Light Replacement

Post by DeadOn04 »

Before/after.
You do not have the required permissions to view the files attached to this post.
User avatar
AsLan7
Fleet Admiral
Fleet Admiral
Posts: 11505
Joined: Sat Jul 29, 2017 10:58 am
Location: Erie PA
Has thanked: 1 time
Been thanked: 5 times
Contact:

Re: Courtesy Light Replacement

Post by AsLan7 »

.
Those look sharp DO04 👍
Nice documentation too. 👌
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food

(CChat moderator)
User avatar
Big Block Power
Fleet Admiral
Fleet Admiral
Posts: 17930
Joined: Sat May 07, 2016 8:05 pm
Location: Neenah,Wi
Contact:

Re: Courtesy Light Replacement

Post by Big Block Power »

Nice option. Thanks
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
SAB220
Captain
Captain
Posts: 322
Joined: Fri Sep 23, 2016 7:44 am
Location: Maine
Contact:

Re: Courtesy Light Replacement

Post by SAB220 »

Hole size bigger or smaller ?
Had to take off a 1/4" on mine
Hole saw
Had to set up wood jig on mine and filing not good option
2004 220
skno
Commander
Commander
Posts: 106
Joined: Mon Jul 02, 2018 10:24 am
Contact:

Re: Courtesy Light Replacement

Post by skno »

Well done!
User avatar
DeadOn04
Commander
Commander
Posts: 112
Joined: Mon Feb 01, 2021 7:10 pm
Contact:

Re: Courtesy Light Replacement

Post by DeadOn04 »

SAB220 wrote: Fri Jun 18, 2021 11:02 am Hole size bigger or smaller ?
Had to take off a 1/4" on mine
Hole saw
Had to set up wood jig on mine and filing not good option
I had to add about 1/4” to the factory hole to get these to fit.
SAB220
Captain
Captain
Posts: 322
Joined: Fri Sep 23, 2016 7:44 am
Location: Maine
Contact:

Re: Courtesy Light Replacement

Post by SAB220 »

What I did was I found the X/Y center of the existing hole (used the existing light then measured from the deck and something else), then I duct/steel tape a wooden shingles (2) over the old hole, re-found the center and then using a hole-saw (pilot hole first) cut the light opening. I may have missed one or two light mounting holes but it was all good.

Maybe this helps somebody else. The problem is how to use the hole saw.
2004 220
User avatar
DeadOn04
Commander
Commander
Posts: 112
Joined: Mon Feb 01, 2021 7:10 pm
Contact:

Re: Courtesy Light Replacement

Post by DeadOn04 »

AsLan7 wrote: Fri Jun 18, 2021 12:10 am .
Those look sharp DO04 👍
Nice documentation too. 👌
Thanks! Thing I’m dreading is the vinyl work that I want to get cleaned up. Will save that for the winter!
Post Reply

Who is online

Users browsing this forum: Bing [Bot], Majestic-12 [Bot] and 29 guests