Cockpit heater details with a Merc 496
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Titaniumboy
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Cockpit heater details with a Merc 496
Does anyone have a cockpit heater installed with the 496 Mag MPI engine that has closed cooling?
I am looking for pictures of where Cobalt tied the heater hoses into the closed cooling system. Does the heater use just the existing water pressure from the closed cooling system to circulate hot coolant, or is there a water pump to move the hot coolant to the heater core?
Where is the heater core located on a 240 or similar model? How hard would it be to install the heater core in the same place that the factory used? Pictures would be great if you have them.
I am looking for pictures of where Cobalt tied the heater hoses into the closed cooling system. Does the heater use just the existing water pressure from the closed cooling system to circulate hot coolant, or is there a water pump to move the hot coolant to the heater core?
Where is the heater core located on a 240 or similar model? How hard would it be to install the heater core in the same place that the factory used? Pictures would be great if you have them.
2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
- AsLan7
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Re: Cockpit heater details with a Merc 496
Yes to existing water pressure.Titaniumboy wrote: Thu Aug 11, 2022 4:09 pm Does the heater use just the existing water pressure from the closed cooling system to circulate hot coolant, or is there a water pump to move the hot coolant to the heater core?
....And a circulating fan controlled by a switch at the helm to circulate the air.
Ours is located under the aft starboard bench seat.
. .
.
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2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
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Titaniumboy
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Re: Cockpit heater details with a Merc 496
Thanks AsLan7 for the pictures.
Does your 496 HO have closed cooling? I’m really interested in seeing where the two heater core hoses connect into the engine.
Does your 496 HO have closed cooling? I’m really interested in seeing where the two heater core hoses connect into the engine.
2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
- AsLan7
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Re: Cockpit heater details with a Merc 496
It does.Titaniumboy wrote: Thu Aug 11, 2022 7:35 pm Thanks AsLan7 for the pictures.
Does your 496 HO have closed cooling? I’m really interested in seeing where the two heater core hoses connect into the engine.
It’s also why you don’t have to winterize the cockpit heater.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
-
Titaniumboy
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Re: Cockpit heater details with a Merc 496
What is this “winterize” you speak of? My boat has never been winterized even one time in 15 years. We have even had the boat out on the water in December and January before. 
Our boat did not come with the cockpit heating from the factory. I have bought a Heater Craft kit and am working on the installation details. I am good on the electrical side, but the Heater Craft instructions are too vague for me to be comfortable on the plumbing to the engine closed cooling system.
Our boat did not come with the cockpit heating from the factory. I have bought a Heater Craft kit and am working on the installation details. I am good on the electrical side, but the Heater Craft instructions are too vague for me to be comfortable on the plumbing to the engine closed cooling system.
2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
- AsLan7
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Re: Cockpit heater details with a Merc 496
.Titaniumboy wrote: Thu Aug 11, 2022 9:32 pm What is this “winterize” you speak of? My boat has never been winterized even one time in 15 years. We have even had the boat out on the water in December and January before.
Our boat did not come with the cockpit heating from the factory. I have bought a Heater Craft kit and am working on the installation details. I am good on the electrical side, but the Heater Craft instructions are too vague for me to be comfortable on the plumbing to the engine closed cooling system.
I'm jealous of the no winterizing once in the last 15 years.
Sorry I don't have a pic of the hose entering the engine block. I'll try to take one in the near future.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
-
Titaniumboy
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Re: Cockpit heater details with a Merc 496
Thanks AsLan for the help. That would be great if you could take some pics for me.
Does your heater put out much heat at idle speeds or does it require the engine to be running faster?
Does your heater put out much heat at idle speeds or does it require the engine to be running faster?
2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
- AsLan7
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Re: Cockpit heater details with a Merc 496
.Titaniumboy wrote: Fri Aug 12, 2022 4:21 pm Thanks AsLan for the help. That would be great if you could take some pics for me.
Does your heater put out much heat at idle speeds or does it require the engine to be running faster?
If the engine is warmed up you can use it while the engine is off and it still puts out heat. Honestly though we mostly use it while underway on colder days in the Fall to warm our feet or the cabin.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
- AsLan7
- Fleet Admiral

- Posts: 11505
- Joined: Sat Jul 29, 2017 10:58 am
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Re: Cockpit heater details with a Merc 496
.Titaniumboy wrote: Fri Aug 12, 2022 4:21 pm Thanks AsLan for the help. That would be great if you could take some pics for me.
Does your heater put out much heat at idle speeds or does it require the engine to be running faster?
Hope these help TB…
.
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2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
-
Titaniumboy
- Rear Admiral

- Posts: 672
- Joined: Sun Jul 19, 2020 12:55 am
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Re: Cockpit heater details with a Merc 496
Those pictures are perfect! Thank you very much.
2007 Cobalt 240 with Merc 496 MAG Bravo 3
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
1977 18’ Beachcraft with Ford 302 V8 OMC 190
Whiskey Slough Marina
Holt, CA
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