Mercruiser 496 Mag Owners Manual
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samuri33
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Mercruiser 496 Mag Owners Manual
Wanted to share the attached in case it's not on the chat board. This was given to me by Mercury with no limitations on sharing it.
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2004 Cobalt 262 Merc 496 Mag HO, B3
"Mean Bean"
Hampstead NC\Erie PA
"Mean Bean"
Hampstead NC\Erie PA
- AsLan7
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Re: Mercruiser 496 Mag Owners Manual
.
Thanks S33!
Also available here.
Other Merc engine model Owner's, Service, and User manuals available here.
Thanks S33!
Also available here.
Other Merc engine model Owner's, Service, and User manuals available here.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
-
samuri33
- Commander

- Posts: 110
- Joined: Thu Sep 06, 2018 8:15 am
- Location: Hampstead NC\Erie PA
- Contact:
Re: Mercruiser 496 Mag Owners Manual
Hello A7,
When I clicked your link above, I got some Windows malware warning. Can you check it on your end? I am trying to download the Mercruiser 90-863161T01. This is the service manual for our Mercruiser 496.
When I clicked your link above, I got some Windows malware warning. Can you check it on your end? I am trying to download the Mercruiser 90-863161T01. This is the service manual for our Mercruiser 496.
2004 Cobalt 262 Merc 496 Mag HO, B3
"Mean Bean"
Hampstead NC\Erie PA
"Mean Bean"
Hampstead NC\Erie PA
- AsLan7
- Fleet Admiral

- Posts: 11470
- Joined: Sat Jul 29, 2017 10:58 am
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Re: Mercruiser 496 Mag Owners Manual
.samuri33 wrote: Wed May 06, 2020 10:32 am Hello A7,
When I clicked your link above, I got some Windows malware warning. Can you check it on your end? I am trying to download the Mercruiser 90-863161T01. This is the service manual for our Mercruiser 496.
They are both still working S33. Just checked using multiple devices.
...and good to hear from ya' buddy.
.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
-
samuri33
- Commander

- Posts: 110
- Joined: Thu Sep 06, 2018 8:15 am
- Location: Hampstead NC\Erie PA
- Contact:
Re: Mercruiser 496 Mag Owners Manual
Thanks A7!AsLan7 wrote: Wed May 06, 2020 11:23 am.samuri33 wrote: Wed May 06, 2020 10:32 am Hello A7,
When I clicked your link above, I got some Windows malware warning. Can you check it on your end? I am trying to download the Mercruiser 90-863161T01. This is the service manual for our Mercruiser 496.
They are both still working S33. Just checked using multiple devices.
...and good to hear from ya' buddy.![]()
.
2004 Cobalt 262 Merc 496 Mag HO, B3
"Mean Bean"
Hampstead NC\Erie PA
"Mean Bean"
Hampstead NC\Erie PA
-
samuri33
- Commander

- Posts: 110
- Joined: Thu Sep 06, 2018 8:15 am
- Location: Hampstead NC\Erie PA
- Contact:
Re: Mercruiser 496 Mag Owners Manual
I went to the web site from the link on this thread, couldn't find the service manual for the 496 MAG HO. The service manual Mercruiser part number is 90-863161T01. The site did have the users manual, not a service manual. I'm sharing chapter 6 that I do have from the service manual. Can anyone who has the full service manual please share it?
You do not have the required permissions to view the files attached to this post.
2004 Cobalt 262 Merc 496 Mag HO, B3
"Mean Bean"
Hampstead NC\Erie PA
"Mean Bean"
Hampstead NC\Erie PA
- AsLan7
- Fleet Admiral

- Posts: 11470
- Joined: Sat Jul 29, 2017 10:58 am
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Re: Mercruiser 496 Mag Owners Manual
.samuri33 wrote: Wed May 06, 2020 3:46 pm I went to the web site from the link on this thread, couldn't find the service manual for the 496 MAG HO. The service manual Mercruiser part number is 90-863161T01. The site did have the users manual, not a service manual. I'm sharing chapter 6 that I do have from the service manual. Can anyone who has the full service manual please share it?
Ahh Sorry S33. Misunderstood your question. This thread is for the owner’s manual only. Have never seen a link for a free copy of the Merc 496HO Service Manual.
Thank you for posting the 496HO Cooling section portion of the maintenance manual though!
.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
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