Gear reduction starter...thumbs up!
- thunder550
- Vice Admiral

- Posts: 2246
- Joined: Sun Oct 08, 2017 2:16 pm
- Location: Scottsdale, AZ
- Contact:
Gear reduction starter...thumbs up!
I've had what I consider to be a slow-cranking engine since I got my boat, along with the occasional key turn with nothing more than a click from the engine area. Replaced the slave solenoid since it was cheap and easy to get to, but that did not remedy the situation. Finally got around to replacing the starter, which I think was the original direct drive type, with a new Arco permanent magnet gear reduction unit. Night and day difference. The slow crank always freaks me out, makes me think the battery is dead, especially when I turn the key and just get a click and nothing else.
Original starter, this is a "good" crank. It's even slower when warm, and at times I had to bump the key 2-3 times before it would do anything other than click.
https://www.youtube.com/watch?v=SBqnCBFzU1w
New PMGR Arco starter.
https://youtu.be/aYIFoN3Mgd4
Original starter, this is a "good" crank. It's even slower when warm, and at times I had to bump the key 2-3 times before it would do anything other than click.
https://www.youtube.com/watch?v=SBqnCBFzU1w
New PMGR Arco starter.
https://youtu.be/aYIFoN3Mgd4
1995 Cobalt 252 - 502 Mag EFI - Bravo 1 - 21" Revolution 4
- AsLan7
- Fleet Admiral

- Posts: 11470
- Joined: Sat Jul 29, 2017 10:58 am
- Location: Erie PA
- Has thanked: 1 time
- Been thanked: 4 times
- Contact:
Re: Gear reduction starter...thumbs up!
..
at times I had to bump the key 2-3 times before it would do anything other than click.
It’s definitely not your throttle/shifter out of neutral just slightly, correct, thunder?
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
- thunder550
- Vice Admiral

- Posts: 2246
- Joined: Sun Oct 08, 2017 2:16 pm
- Location: Scottsdale, AZ
- Contact:
Re: Gear reduction starter...thumbs up!
First thing I checked. It wasn't a one-time occurrence, happened several times.AsLan7 wrote: Sun Oct 22, 2017 2:36 pm It’s definitely not your throttle/shifter out of neutral just slightly, correct, thunder?
1995 Cobalt 252 - 502 Mag EFI - Bravo 1 - 21" Revolution 4
- AsLan7
- Fleet Admiral

- Posts: 11470
- Joined: Sat Jul 29, 2017 10:58 am
- Location: Erie PA
- Has thanked: 1 time
- Been thanked: 4 times
- Contact:
Re: Gear reduction starter...thumbs up!
.thunder550 wrote: Sun Oct 22, 2017 2:44 pmFirst thing I checked. It wasn't a one-time occurrence, happened several times.AsLan7 wrote: Sun Oct 22, 2017 2:36 pm It’s definitely not your throttle/shifter out of neutral just slightly, correct, thunder?
Roger that.
I find it peculiar that Volvo or Merc do not put more of a marking or indent for neutral on their shifting mechanism. It has kept our engine from turning over more than once— when out of the detent slightly.
Thx for starter vids.
Btw, I take it you are grounding the spark out for demonstration purposes in both those videos. Normally they would fire right up after a second or two.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
- thunder550
- Vice Admiral

- Posts: 2246
- Joined: Sun Oct 08, 2017 2:16 pm
- Location: Scottsdale, AZ
- Contact:
Re: Gear reduction starter...thumbs up!
I haven't had much problem with the throttle handle locking into neutral, just a quick forward and back motion seems to take care of it if there's any question. Maybe the different throttle handles operate differently?AsLan7 wrote: Sun Oct 22, 2017 3:01 pm Roger that.
I find it peculiar that Volvo or Merc do not put more of a marking or indent for neutral on their shifting mechanism. It has kept our engine from turning over more than once— when out of the detent slightly.
Thx for starter vids.
Btw, I take it you are grounding the spark out for demonstration purposes in both those videos. Normally they would fire right up after a second or two.
I was jumping the slave solenoid, you can see the jumper clips I was using in the "new" video. This way engages the starter without energizing the ECM, so no fuel or spark.
Here's a before and after using the key. First crank of the day takes 1-2 seconds before it fires, subsequent cranks fire almost immediately.
Before
https://www.youtube.com/watch?v=fQWDjNekBrU
After
https://youtu.be/QUksZzLnuvM
1995 Cobalt 252 - 502 Mag EFI - Bravo 1 - 21" Revolution 4
- Big Block Power
- Fleet Admiral

- Posts: 17930
- Joined: Sat May 07, 2016 8:05 pm
- Location: Neenah,Wi
- Contact:
Re: Gear reduction starter...thumbs up!
Nice. Is that a marine rated starter?
Your boat even came with the handy dandy tool kit.
Your boat even came with the handy dandy tool kit.
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
- thunder550
- Vice Admiral

- Posts: 2246
- Joined: Sun Oct 08, 2017 2:16 pm
- Location: Scottsdale, AZ
- Contact:
Re: Gear reduction starter...thumbs up!
Yeah, Arco does all marine stuff http://www.arcomarine.com/Big Block Power wrote: Sun Oct 22, 2017 3:23 pm Nice. Is that a marine rated starter?
Your boat even came with the handy dandy tool kit.![]()
Yeah the awesome selection of 2 screwdrivers, pliers, and a crescent wrench
1995 Cobalt 252 - 502 Mag EFI - Bravo 1 - 21" Revolution 4
- Big Block Power
- Fleet Admiral

- Posts: 17930
- Joined: Sat May 07, 2016 8:05 pm
- Location: Neenah,Wi
- Contact:
Re: Gear reduction starter...thumbs up!
It's not a bad kit for $500.lolthunder550 wrote: Sun Oct 22, 2017 3:27 pmYeah, Arco does all marine stuff http://www.arcomarine.com/Big Block Power wrote: Sun Oct 22, 2017 3:23 pm Nice. Is that a marine rated starter?
Your boat even came with the handy dandy tool kit.![]()
Yeah the awesome selection of 2 screwdrivers, pliers, and a crescent wrench![]()
That's a good link.Thanks.
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
- thunder550
- Vice Admiral

- Posts: 2246
- Joined: Sun Oct 08, 2017 2:16 pm
- Location: Scottsdale, AZ
- Contact:
Re: Gear reduction starter...thumbs up!
Is that seriously how much they cost? OMGBig Block Power wrote: Sun Oct 22, 2017 3:30 pm It's not a bad kit for $500.lol
That's a good link.Thanks.
1995 Cobalt 252 - 502 Mag EFI - Bravo 1 - 21" Revolution 4
- Big Block Power
- Fleet Admiral

- Posts: 17930
- Joined: Sat May 07, 2016 8:05 pm
- Location: Neenah,Wi
- Contact:
Re: Gear reduction starter...thumbs up!
No I don't know.lol At least it could have been Snap On tools.lolthunder550 wrote: Sun Oct 22, 2017 3:32 pmIs that seriously how much they cost? OMGBig Block Power wrote: Sun Oct 22, 2017 3:30 pm It's not a bad kit for $500.lol
That's a good link.Thanks.
but they got $600 for a flag so you never know.
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
Who is online
Users browsing this forum: No registered users and 3 guests